MACHINE LEARNING-BASED PREDICTION of MECHANICAL PROPERTIES IN ADDITIVELY MANUFACTURED Mo-Re ALLOYS


Duman İ. C., Cora Ö. N.

2nd MecaNano Workshop on Machine Learning for Micro- and Nano-Mechanics, Budapest, Macaristan, 4 - 05 Eylül 2025, (Yayınlanmadı)

  • Yayın Türü: Bildiri / Yayınlanmadı
  • Basıldığı Şehir: Budapest
  • Basıldığı Ülke: Macaristan
  • Karadeniz Teknik Üniversitesi Adresli: Evet

Özet

Additive manufacturing (AM) offers significant advantages in producing metal components with complex geometries and tailored mechanical properties that are difficult to achieve using conventional methods. However, the complex interactions of multiple process parameters often lead to manufacturing defects such as porosity, microstructural irregularities, and dimensional distortions. Therefore, identifying optimal processing conditions is crucial to ensure part quality and structural reliability. Considering the high cost and time consumption of experimental optimization, machine learning (ML) algorithms have emerged as a promising alternative for modeling the intricate relationships among process parameters, material behavior, and performance.

Molybdenum (Mo), despite its high melting point, has excellent thermal and electrical conductivity, and outstanding corrosion resistance yet it exhibits inherent brittleness due to crack-prone grain boundaries. AM-fabricated pure Mo typically suffers from high porosity and intergranular fracture behavior. To overcome these limitations, rhenium (Re) is commonly added as an alloying element to enhance mechanical performance. Re contributes significantly to high-temperature strength, oxidation resistance, and ductility, making it a strategic element for components subjected to extreme thermal and mechanical loads, such as those found in aerospace and energy systems.

This study investigates the use of ML algorithms to predict the mechanical performance of Mo-Re alloys produced via AM. A structured experimental dataset was compiled, incorporating Re content, processing parameters, and mechanical properties. Various regression-based ML models were trained and validated to identify the non-linear correlations among alloy composition, processing conditions, and material behavior. The results demonstrate the strong prediction capability of ML models and emphasize their potential to support process optimization in AM.

In summary, this study highlights the benefits of integrating ML techniques into the additive manufacturing of rhenium-containing alloys, offering a data-driven approach for the efficient design and development of high-performance components.