Analysis of NiTinol Alloy Applications in Automotive Industry and Their Fabrication Through Powder Metallurgy Processes: A Review


Tamer F. B., Çanakçı A., Çelebi M.

9th International Azerbaijan Congress on Life, Engineering, Mathematical, and Applied Sciences, Baku, Azerbaycan, 20 - 22 Aralık 2024, ss.1-2

  • Yayın Türü: Bildiri / Tam Metin Bildiri
  • Basıldığı Şehir: Baku
  • Basıldığı Ülke: Azerbaycan
  • Sayfa Sayıları: ss.1-2
  • Karadeniz Teknik Üniversitesi Adresli: Evet

Özet

Production through traditional manufacturing methods remains highly relevant on a global scale. While advanced manufacturing technologies offer superior attributes, they are often cost-prohibitive for widespread industrial application. High equipment costs, lengthy commissioning, and maintenance expenses are key deterrents. Traditional methods allow for lower-cost production due to existing expertise. With evolving material demands, non-ferrous alloys are increasingly utilized across industries. Among these, NiTi alloys (nickel-titanium), known for shape memory effects, have emerged as prominent. NiTi alloys, generally composed of ~55% nickel and ~45% titanium, belong to the shape memory alloys (SMA) category and display unique properties. The alloy finds use in four major sectors: biomedical, aerospace, consumer electronics, and automotive. Its biocompatibility makes it ideal for medical implants. NiTi’s main characteristics include shape memory effect, which allows it to revert to its original shape when heated above a certain temperature, and superelasticity, which enables it to undergo substantial deformation and recover without permanent strain. This phase transformation between martensite (low temperature) and austenite (high temperature) underpins its superelastic and shape memory properties. Although NiTi alloys are traditionally produced through casting, powder metallurgy provides a lower-temperature alternative, yielding cost efficiency and reduced oxidation risk. Powder metallurgy also allows near-net shape production, minimizing machining and waste, which enhances economic and environmental efficiency. In automotive applications, SMAs like NiTi offer significant advantages. They serve in adaptive chassis, suspension systems, engine components, and safety systems, where their properties optimize structural adaptability. For efficiency, SMAs contribute to thermal management, such as in engine valves that adjust based on temperature, enhancing cooling and fuel efficiency. Active aerodynamics further benefit from SMA components that respond to speed and temperature, optimizing vehicle shape for aerodynamic performance while contributing to overall weight reduction. In interior applications, SMAs enhance comfort features in seat adjustment mechanisms and climate-controlled ventilation systems, improving vehicle ergonomics and energy efficiency. With increased safety standards such as GSR 2, SMAs also support active and passive safety mechanisms. SMAs can enhance collision energy absorption, improving impact safety. For electric and hybrid vehicles, they aid in battery thermal management, boosting energy efficiency and extending battery life. Consequently, SMAs, particularly NiTi, provide a broad range of benefits from safety to energy efficiency, supporting the automotive industry’s drive for innovation through advanced manufacturing and material science developments.