Estimation and Comparison of Effective Elastic Modulus of Different Scaffolds Using Curve Fitting Method for Additive Manufacturing Field


Karaman D., Kahramanzade H., Altıntaş Kahriman E.

ARABIAN JOURNAL FOR SCIENCE AND ENGINEERING, cilt.47, ss.15973-15987, 2022 (SCI-Expanded)

Özet

The development of additive manufacturing technology increased the use of scaffolds in various industries. Porosity and material properties were greatly affected the mechanical performance of scaffolds. This study was aimed to create different options according to geometrical and mechanical properties to determine the scaffold’s effective elastic modulus. For their geometric options, Beam-Mix, Beam-Orthogonal, Beam-Square, Gyroid and Schwarz-P unit cell architectures were modelled with porosities of 20-80%. The mechanical properties of AlSi10Mg, CP-Ti, Ti6Al4V, 316L and CoCr materials were defined to these models and compression tests were simulated. The effective elastic modulus values were calculated according to Hooke’s law for each combination according to the directional deformation obtained because of the analysis. According to the effective elastic modulus data, it was determined by Analysis of Variance (ANOVA) that the unit cell architectures, porosities and materials parameters had an effect of 0.91%, 81.78% and 16.93%, respectively. To correlate these parameters with each other, the data were transferred to the MATLAB software, and equations were created with the curve fitting method. 15 equations were obtained, and the R-square value of these equations was greater than 0.97. By using these equations, effective elastic modulus could be obtained without limitation according to the two desired constant values. Owing to these ratios and equations, a production planning with two parameters would have 5 different options for the third parameter of the structure. These options were valid within the intermediate values and the effective elastic modulus of the structures would be obtained quickly and reliably.