Integrated multi-manned disassembly line balancing problem with reverse supply chain design strategies by considering lot sizing


Oksuz E., YILMAZ Ö. F., Öksüz M. K., GÜRSOY YILMAZ B.

JOURNAL OF INDUSTRIAL AND PRODUCTION ENGINEERING, vol.42, no.2, pp.165-188, 2025 (ESCI, Scopus) identifier identifier

  • Publication Type: Article / Article
  • Volume: 42 Issue: 2
  • Publication Date: 2025
  • Doi Number: 10.1080/21681015.2024.2420988
  • Journal Name: JOURNAL OF INDUSTRIAL AND PRODUCTION ENGINEERING
  • Journal Indexes: Emerging Sources Citation Index (ESCI), Scopus, Academic Search Premier, Aerospace Database, Communication Abstracts, Compendex, INSPEC, Metadex, Civil Engineering Abstracts
  • Page Numbers: pp.165-188
  • Karadeniz Technical University Affiliated: Yes

Abstract

Due to strict governmental regulations, manufacturers have increasingly focused on recovering end-of-life (EoL) products through disassembly lines, aiming to achieve economic benefits while addressing the environmental aspects of supply chain sustainability. Disassembly line balancing (DLB) has become a key challenge for enterprises seeking to perform environmentally conscious manufacturing as part of a closed-loop supply chain policy. Therefore, designing a sustainable closed-loop supply chain requires analyzing interrelated problems by focusing on strategic-, tactical-, and operational-level decisions simultaneously. This study introduces an integrated problem that addresses multi-manned DLB, lot sizing, and reverse supply chain (RSC) design problems. To mathematically represent the problem, a generic optimization model is developed to minimize overall costs, including station opening, inventory holding, shortage, transportation, and collection center/facility opening costs. This study addresses several research questions to explore the impact of distribution strategies (centralized and decentralized) on multi-manned DLB and lot size decisions within the context of reverse supply chain design.