Optimization of calcined concrete waste powder as supplementary cementitious material: a comprehensive study on performance and sustainability


ÖKSÜZER N., Ünal M. T.

Journal of the Australian Ceramic Society, 2025 (SCI-Expanded, Scopus) identifier identifier

  • Yayın Türü: Makale / Tam Makale
  • Basım Tarihi: 2025
  • Doi Numarası: 10.1007/s41779-025-01302-z
  • Dergi Adı: Journal of the Australian Ceramic Society
  • Derginin Tarandığı İndeksler: Science Citation Index Expanded (SCI-EXPANDED), Scopus
  • Anahtar Kelimeler: Calcined concrete waste powder, Circular economy in construction, Life cycle assessment, Mechanical and durability performance, Supplementary cementitious material, Sustainable mortar production
  • Karadeniz Teknik Üniversitesi Adresli: Evet

Özet

Construction and demolition waste (CDW) represents approximately 25–30% of total waste production in the EU, necessitating innovative recycling strategies to achieve the mandated 70% recycling rate. This study systematically investigates the performance of calcined concrete waste powder (CCWP) as a sustainable supplementary cementitious material (SCM) for partial Portland cement replacement in mortar mixtures. Six mortar compositions with CCWP replacement levels of 0%, 10%, 20%, 30%, 40%, and 50% were evaluated through comprehensive mechanical testing, microstructural analysis, durability assessment under aggressive environments, and life cycle assessment. The calcination process at 1000 °C for 2 h enhanced the pozzolanic reactivity of concrete waste by transforming calcium hydroxide into reactive phases. Results demonstrate that 20% CCWP replacement achieves optimal performance, delivering 99 MPa compressive strength at 90 days (7.6% improvement over control) while maintaining 101.7% of reference flexural strength. Microstructural analysis via ultrasonic pulse velocity confirmed enhanced densification, with UPV increasing from 4.23 km/s to 4.56 km/s. Durability testing revealed superior acid resistance with 50–53% reduction in mass loss under H₂SO₄ exposure and improved brine resistance. Environmental assessment indicates 20% CCWP reduces CO₂ emissions by 4.1% (932.81 kg/m³) and production costs by 3.3% ($175.80/m³), achieving optimal eco-efficiency ratios of 9.42 kg CO₂/MPa and $1.78/MPa. Higher replacement levels (≥ 30%) resulted in decreased mechanical properties due to dilution effects, despite continued environmental benefits. The findings validate CCWP’s viability as a sustainable SCM at moderate replacement levels, contributing to circular economy principles while maintaining structural integrity and reducing the construction industry’s carbon footprint.